EGR Delete Kit For 2015-2016 6.7L Powerstroke Diesel Ford F250 F350 F450 F550 w/Coolant Bypass | SPELAB

2015-2016 Ford 6.7L Powerstroke EGR Delete Kit Overview

By eliminating exhaust gas recirculation, an EGR delete significantly improves diesel engine performance while reducing maintenance costs. The system's removal restores fuel efficiency by up to 20% while preventing soot buildup that damages DPFs and clogs valves. Engine temperatures run cooler without recirculated exhaust gases flowing through the EGR cooler, reducing heat-related stress. This modification also delivers long-term savings by eliminating expensive EGR component repairs and decreasing carbon deposit-related maintenance.

Choose Your 2015-2016 Powerstroke EGR Kit

• Upgrade: Multi-piece plate configuration, available in Black, Red and Silver.
• Normal/Black (Single Board): Black single-board configuration with its corresponding coolant and mounting hardware.
• +CCV Reroute combinations: Include the selected EGR configuration plus the named CCV reroute package. The standard EGR-kit options do not include that additional package.

EGR Delete Kit Features

• 100% Brand New
• Complete EGR Delete Kit for 6.7L Powerstroke
• Completely Replaces EGR System, No Other Parts Required
• CNC Machined Billet Aluminum and Stainless Steel
• Completes Coolant Circuit
• Exhaust Cover Plate Tapped for Ford Factory EGT Probe

Function

The 2015-2016 6.7L Powerstroke EGR Delete Kit combines EGR block-off hardware, coolant-bypass connections and a factory EGT-probe port for the listed Ford Super Duty applications.

• Limit new EGR soot deposits: The block-off components close the recirculation path, helping preserve intake airflow after existing deposits have been cleaned.
• Complete the revised coolant circuit: The bypass hoses and fittings connect the EGR-related coolant plumbing after cooler removal. The 2015-2016 routing must be matched to the selected plate configuration.
• Provide a factory EGT-probe mounting point: The tapped exhaust-cover port accepts the listed Ford factory probe; the port is a mechanical connection, not a replacement sensor or software function.
• Reduce recurring EGR service: Removing the valve and cooler eliminates their future cleaning and replacement needs on an eligible application, while removing heat transfer through that cooler.
• Support efficiency and long-term operation: Addressing EGR-related restriction supports engine response. Fuel-economy improvements of up to 20% depend on vehicle condition, operating use and the complete configuration.

Specifications

What's in the Box

Upgrade EGR Kit

• Multi-piece EGR plate set
• Coolant bypass hose assembly and additional hose
• Hose clamps and connection fittings
• Separate sealing rings supplied with the pictured Upgrade layout
• Support bracket, mounting hardware and zip ties

Normal Single-Board EGR Kit

• Long single-board plate and companion block-off components
• Coolant bypass hose assembly and additional hose
• Hose clamps, connection hardware, support bracket and zip ties

The +CCV Reroute options add the named CCV package to the selected EGR kit. Inspect the truck's existing manifold gaskets and coolant-port O-rings before installation, and replace worn seals rather than assuming they can all be reused.

Installation Guide and Process

 2015-2016 Ford 6.7L Powerstroke EGR Delete Kit Instruction

Installation Process and Considerations

Tools and Materials Needed

• Basic hand tools (wrenches, socket set, screwdrivers)
• Torque wrench
• Hydraulic jack and jack stands
• Coolant drain pan
• Protective gloves and safety glasses

Installation Steps

Preparation

• Ensure the vehicle is parked on a flat surface. Apply the parking brake and disconnect the negative battery terminal to prevent any electrical short circuits.
• Drain the engine coolant by opening the radiator drain valve and collecting the coolant in a drain pan.

Remove the Existing EGR System

• Locate and remove the intake manifold using appropriate wrenches. Carefully detach any sensors or wiring connected to the manifold.
• Remove the EGR valve and EGR cooler by loosening the bolts and disconnecting the coolant lines. Be cautious of any residual coolant that may spill out.

Install the SPELAB EGR Delete Kit

• Install the CNC machined billet aluminum and stainless steel components from the SPELAB EGR Delete Kit in place of the removed EGR system parts.
• Secure all components using the provided bolts and gaskets, ensuring proper alignment and tightness. Use a torque wrench to tighten bolts to the specified torque settings in the installation guide.

Complete the Coolant Circuit

• Reconnect the coolant lines to the provided bypass fittings, ensuring a secure and leak-free connection.
• Install the exhaust cover plate, making sure to align it correctly. The cover plate is pre-tapped for the Ford factory EGT probe, allowing easy installation of the probe.

Refill Coolant and Check for Leaks

• Refill the engine coolant to the recommended level, and start the engine. Allow it to reach operating temperature while checking for any leaks in the cooling and exhaust systems.
• Inspect all connections and ensure there are no coolant or exhaust leaks. Tighten any loose connections if necessary.

Final Inspection

• Perform a final inspection to ensure all components are securely installed and there are no leaks. Reconnect the negative battery terminal.
• Test drive the vehicle to ensure proper operation and improved performance.

Important Considerations

• Follow Instructions: Adhere to the detailed installation instructions provided with the SPELAB EGR Delete Kit to ensure proper installation and avoid any potential issues.
• Use Safety Gear: Wear protective gloves and safety glasses during the installation process to prevent injuries from sharp components or chemical exposure.
• Check Local Regulations: Before installing an EGR Delete Kit, verify local emissions regulations to ensure compliance and avoid potential legal issues.
• Seek Professional Help: If you are not confident in performing the installation yourself, seek assistance from a professional mechanic to ensure correct installation and optimal performance.

Vehicle Fitment

2015 Ford F250 F350 F450 F550 6.7L Powerstroke Diesel

2016 Ford F250 F350 F450 F550 6.7L Powerstroke Diesel

• 2015 Ford F-250 6.7L Powerstroke Diesel
• 2015 Ford F-350 6.7L Powerstroke Diesel
• 2015 Ford F-450 6.7L Powerstroke Diesel
• 2015 Ford F-550 6.7L Powerstroke Diesel
• 2016 Ford F-250 6.7L Powerstroke Diesel
• 2016 Ford F-350 6.7L Powerstroke Diesel
• 2016 Ford F-450 6.7L Powerstroke Diesel
• 2016 Ford F-550 6.7L Powerstroke Diesel

View More : SPELAB 2015-2016 6.7L Powerstroke Applicable Products.  Include: EGR Delete ,DPF Pipe ,CCV Reroute ,Air Intake ,Intercooler Pipe ...

2015-2016 Powerstroke EGR Delete Kit FAQ

Which trucks does the 2015-2016 Powerstroke EGR Delete Kit fit?

The 2015-2016 Powerstroke EGR Delete Kit is listed for Ford F-250, F-350, F-450 and F-550 trucks equipped with the 6.7L Powerstroke Diesel. The kit is not a universal fit for every 6.7L Powerstroke model year.

Should I choose Upgrade or Normal Single Board?

Choose the 2015-2016 Powerstroke plate and coolant-bypass layout that matches the project. Upgrade uses a multi-piece plate configuration in Black, Red or Silver; Normal uses the listed Black single-board configuration. The Upgrade name alone does not establish a measured performance advantage.

Does every EGR kit option include the CCV reroute package?

No. The additional CCV reroute package is included only in options labeled +CCV Reroute. The standard Powerstroke EGR kit addresses exhaust recirculation and coolant connections, not the separate crankcase-ventilation package.

Are all replacement gaskets and O-rings included?

The Powerstroke kit configurations have different supplied seals. Check the selected package contents and inspect the truck-side manifold gaskets and coolant-port O-rings; replace worn or damaged seals rather than assuming every original seal is included or reusable.

What does the coolant bypass do, and will it fix a coolant leak?

The 2015-2016 Powerstroke coolant-bypass hardware completes the revised EGR-related coolant circuit after cooler removal. The bypass does not repair unrelated heater, radiator, turbocharger or engine leaks; locate the leaking connection before selecting parts.

What is the factory EGT-probe port used for?

The Powerstroke kit's tapped exhaust-cover port provides a mounting point for the listed Ford factory exhaust gas temperature probe. The port does not include a new probe or change the engine computer's diagnostic functions.

What benefits can the Powerstroke EGR kit provide?

The EGR hardware limits new EGR soot deposits, removes heat transfer through the cooler and avoids future service of the removed valve and cooler. Power response, longevity and fuel-economy improvements of up to 20% depend on vehicle condition, use and complete configuration; the kit does not guarantee a horsepower or MPG increase.

How much does the complete EGR installation cost?

The selected-option price covers the named hardware package. Total installation cost also depends on labor, coolant, replacement seals and any damaged-fastener repair. Use the current variant price rather than a fixed historical price range when planning the project.

Is the Powerstroke EGR kit easy to install?

The 2015-2016 Powerstroke installation involves EGR access, coolant handling, sealing work and exhaust-fastener removal. Heat-cycled bolts and worn connections can add work; professional installation is recommended when those repairs are outside the installer's experience.

Where can I find the complete installation instructions?

Read the 2015-2016 Powerstroke EGR installation guide for the illustrated procedure. Match the selected kit to the truck's coolant layout, and follow Ford service instructions for cooling-system drain, refill and air removal.

What are the disadvantages and emissions considerations?

EGR removal changes certified emissions equipment and can affect inspections, diagnostics and related warranty claims. The EGR kit does not remove or repair the DPF or SCR system. An off-road or racing label alone does not establish a U.S. emissions exemption.

Will an EGR kit automatically void the entire vehicle warranty?

An aftermarket part does not automatically cancel every warranty provision. Damage caused by a modification may be excluded from coverage; review the applicable warranty terms and claim circumstances. Emissions compliance remains a separate obligation.

High-Performance 6.7 Powerstroke EGR Delete Kit | 2015-2016 Ford F250 F350 F450 F550 | SPELAB

Discover the benefits of the SPELAB 6.7 Powerstroke EGR Delete Kit for 2015-2016 Ford F250, F350, F450, and F550. Improve engine performance, fuel efficiency, and reliability with our complete EGR delete solution. Join our membership for discounts and enjoy premium quality and exceptional service.

1. What Is a 2015-2016 Ford 6.7L Powerstroke EGR Delete Kit?

The factory EGR system on 2015-2016 Ford F-250, F-350, F-450, and F-550 trucks with the 6.7L Powerstroke engine recirculates exhaust gas into the intake to reduce NOx emissions. Over time, soot and carbon buildup may affect the EGR valve, cooler, and intake system.

This 2015-2016 Ford 6.7L Powerstroke EGR delete kit replaces the factory EGR components with CNC-machined billet aluminum and stainless-steel parts. It also includes a coolant bypass and an exhaust cover plate with a port for the factory EGT probe.

By removing or bypassing the factory EGR system, the kit may help reduce EGR-related soot buildup and maintenance needs on compatible Powerstroke applications. Results depend on the vehicle configuration, supporting components, and calibration.

Before installation, verify fitment for your 2015-2016 Ford 6.7L Powerstroke truck, review all applicable emissions regulations, and consider professional installation.

2. Product Features

The SPELAB EGR Delete Kit is designed specifically for the 2015-2016 6.7L Powerstroke Diesel Ford F250, F350, F450, and F550 models. This kit provides a comprehensive solution for replacing the factory EGR system with a more efficient alternative.

• Complete EGR Delete Solution: The SPELAB 6.7 Powerstroke EGR Delete Kit includes all necessary components to fully replace the EGR system. No additional parts are required, simplifying the installation process and ensuring a seamless transition.
• High-Quality Materials and Precision Manufacturing: This EGR Delete Kit is crafted from CNC machined billet aluminum and stainless steel. These high-quality materials ensure durability and long-lasting performance under extreme conditions.
• Complete Coolant Circuit: The kit includes components to complete the coolant circuit, ensuring that your engine remains properly cooled even without the EGR system. This design helps prevent overheating and maintains engine reliability.
• Exhaust Cover Plate with EGT Probe Port: The exhaust cover plate is pre-tapped for the Ford factory EGT (Exhaust Gas Temperature) probe. This feature allows for easy installation of the EGT probe, providing accurate monitoring of exhaust temperatures.
• Perfect Fit for Specific Models: This kit is specifically designed for Ford F-250, F-350, F-450, and F-550 models from 2015-2016. It ensures a perfect fit and optimal performance, tailored to these specific vehicles.

3. Why Choose an EGR Delete Kit

Enhanced Engine Performance

By installing the SPELAB 6.7 Powerstroke EGR Delete Kit, you immediately boost your engine's performance. Removing the EGR system allows your engine to intake more fresh air, resulting in more efficient combustion and increased power output. You'll notice a significant improvement in acceleration and overall driving experience.

Improved Fuel Efficiency

The EGR Delete Kit helps optimize the combustion process by eliminating the recirculation of exhaust gases. This leads to better fuel economy, as the engine burns fuel more efficiently. Over time, this translates to cost savings on fuel and a more environmentally friendly vehicle.

Reduced Carbon Build-up

One of the major drawbacks of the EGR system is the accumulation of carbon deposits in the intake manifold and valves. By removing the EGR system, you significantly reduce carbon build-up. This helps maintain engine cleanliness and extends the life of vital engine components.

Lower Maintenance Costs

The EGR system components, such as valves and coolers, are prone to clogging and failure, leading to frequent and costly repairs. By installing the EGR Delete Kit, you eliminate these potential issues, reducing the need for regular maintenance and associated expenses.

Increased Vehicle Reliability

Without the EGR system, your engine operates more reliably. There are fewer components that can fail, leading to a more stable and dependable performance. This increased reliability is especially beneficial for heavy-duty applications where engine performance is critical.

Eco-Friendly Modification

While the primary goal of the EGR system is to reduce emissions, its removal can still be managed responsibly. By optimizing your engine's performance and efficiency, you can achieve a balance between power and emissions. Always check local regulations to ensure compliance.

Easy Installation and User-Friendly Design

The SPELAB EGR Delete Kit is designed for easy installation, with all necessary components included. Detailed instructions and professional support make the installation process straightforward, even for DIY enthusiasts.

Proven Performance and Customer Satisfaction

SPELAB products are backed by numerous positive reviews and customer feedback. Our EGR Delete Kits have been tested and proven to deliver exceptional performance and reliability. Join our satisfied customers and experience the benefits for yourself.

4.Why Choose SPELAB's 6.7 Powerstroke EGR Delete Kit

Cost-Effectiveness

SPELAB’s 6.7 Powerstroke EGR Delete Kit offers unbeatable value. Priced between $157.77 and $395.77, it fits various budgets. By joining our membership program or making a first-time purchase, you can enjoy additional discounts. This makes SPELAB's kit one of the most cost-effective solutions on the market.

High-Quality Materials and Craftsmanship

Our EGR Delete Kit is made from CNC machined billet aluminum and stainless steel. These materials ensure durability and long-lasting performance under extreme conditions. The precision manufacturing process guarantees that each component fits perfectly and functions flawlessly.

Comprehensive Solution

The SPELAB EGR Delete Kit provides a complete solution for your 6.7L Powerstroke engine. It includes all necessary components to fully replace the EGR system. This eliminates the need for additional purchases and simplifies the installation process. The kit’s design ensures seamless integration with your vehicle, maximizing performance benefits.

Excellent Customer Support and Warranty

At SPELAB, we stand behind our products. Our EGR Delete Kit comes with detailed installation instructions and access to professional support. Should you encounter any issues, our team is ready to assist you. Additionally, our products are backed by a warranty, providing peace of mind and ensuring customer satisfaction.

Proven Performance and Customer Satisfaction

SPELAB products have been tested and proven to deliver exceptional performance. Our EGR Delete Kits receive consistently positive reviews from customers, highlighting the improvements in power, efficiency, and reliability. Join the ranks of our satisfied customers and experience the benefits for yourself.

Enhance your driving experience by choosing SPELAB’s 6.7 Powerstroke EGR Delete Kit. Benefit from improved engine performance, better fuel efficiency, and reduced maintenance costs. Take advantage of our competitive pricing and member discounts. Explore our full range of high-performance parts to further optimize your vehicle.

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