Intercooler Bar and Plate- 2003-2007 Ford 6.0L Powerstroke F250 F350 F450 F550 | SPELAB
Fitment:
Direct fit for the 2003-2007 Ford 6.0L Powerstroke3.34-in bar-and-plate core is 34-percent thicker than factory
32.5-percent increase in core volume
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Product Information +
- Brand: SPELAB
- SKU: SPCS08008
- Availability: Many in stock
- Product Type: Intercooler
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PLEASE NOTE!
Description
The SPELAB 6.0L Powerstroke intercooler is constructed with durable cast aluminum end tanks and a robust bar-and-plate core, designed to reduce intake temperatures, enhance airflow, and minimize pressure drop. By reducing pressure drop, this intercooler will extend the lifespan of your turbocharger and boost the efficiency of your Powerstroke. The SPELAB Powerstroke intercooler boasts a core with greater volume compared to the factory cooler, resulting in numerous performance advantages including increased pressure tolerance and lower exhaust gas temperatures (EGTs). This intercooler is engineered to provide significant benefits for a stock truck while also supporting the power and boost levels of a heavily modified truck.
Fitment
- 2003–2007 Ford F-250/F-350/F-450/F-550 Super Duty
- 2003–2005 Ford Excursion 6.0L Powerstroke
Key Features
-
Bar-and-Plate Core Construction
Delivers superior cooling capacity and strength compared to OEM-style tube-and-fin intercoolers. -
Cast Aluminum End Tanks
Designed for maximum durability and optimized internal airflow. -
Hot-Side Air Diverter
Ensures even airflow distribution and reduces turbulence. -
Reduced Pressure Drop
Boosts turbo efficiency, reduces turbo strain, and enhances throttle response. -
Direct-Fit Installation
No cutting or modifications required.

34% Larger Core for Maximum Cooling Efficiency and Performance Gains
The SPELAB Intercooler features a 3.35-inch bar-and-plate core, offering a significant upgrade over the factory's 2.48-inch core, resulting in a 34% increase in size. When comparing the bar-and-plate core to the traditional tube-fin design, there's a notable 32.5% increase in core volume. This enhanced design improves airflow and cooling efficiency, making it an ideal choice for boosting the performance and durability of your vehicle.

Specifications
| Core Type | Bar-and-Plate |
| Core Thickness | 3.35 in |
| Core Length | 25.75 in |
| Core Height | 21.54 in |
| Overall Length | 38.5 in |
| Overall Height | 25.2 in |
| Overall Width | 7.5 in |
| Inlet Size | 3.25 in |
| Outlet Size | 3.00 in |
| Material | Cast Aluminum (End Tanks) |

