2013+ Dodge Ram 6.7L Cummins Intercooler Kit Installation Guide by SPELAB

Learn how to install the SPELAB front mount intercooler and Intercooler Pipe for improved performance and durability.

SPELAB Intercooler Kit Installation Animation

1. Overview of the SPELAB Intercooler Kit

An intercooler kit is an essential component for turbocharged engines. It cools the air compressed by the turbocharger before it enters the engine. The SPELAB front mount intercooler kit includes a high-performance intercooler and Intercooler Pipe, designed specifically for 2013-2018 6.7L Cummins Dodge Ram trucks.

2. Compatibility and Fitment Guide

The SPELAB front mount intercooler kit is a direct-fit replacement for the following models:

  • 2013-2018 Dodge Ram 2500 with a 6.7L Cummins engine
  • 2013-2018 Dodge Ram 3500 with a 6.7L Cummins engine
  • 2013-2018 Dodge Chassis Cab with a 6.7L Cummins engine
SPELAB Intercooler Kit for 2013-2018 6.7 Cummins

SPELAB Intercooler Kit for 2013-2018 6.7 Cummins Diesel Dodge

Performance Intercooler + Aluminized Carbon Steel Pipe
Buy Now

3. Benefits of Upgrading

  • Performance Enhancements: Boosts horsepower, torque, and throttle response.
  • Durability and Reliability: Built with a bar-and-plate core and cast aluminum end tanks to withstand high boost.
  • Lower Exhaust Gas Temperatures (EGTs): Reduces thermal stress on engine components.

4. Tools and Preparation

Recommended Tools

You will need 10, 11, and 13mm sockets (straight and swivel), a 1/4" drive ratchet, a 24mm socket, a 1/2" drive ratchet, 13mm and 24mm wrenches, and hose picks.

Pre-Installation Checklist

Review the installation guide, ensure your workspace is clean and well-lit, and wear protective gear. Having a friend to help is recommended.

5. Step-by-Step Installation Process

Removing Stock Components

  1. Loosen all clamps on the hot and cold side intercooler pipes.
  2. Remove the four bolts securing the ducting to the front of the intercooler.
  3. Disconnect harness clips and remove tree clips securing the ducting and fan shroud.
  4. Use a hose pick to loosen the boots and remove the old intercooler and pipes.

Installing the SPELAB Intercooler

  1. Loosely install the mounting brackets onto the new intercooler.
  2. Lubricate and install the new silicone boots onto the intercooler pipes.
  3. Lift the new intercooler into place and slip the boots over the inlet and outlet.
  4. Route the new hot and cold side pipes and secure all T-bolt clamps.
  5. Tighten all bolts and reinstall any removed components.

6. Maintenance and Troubleshooting

Regularly check all clamps and connections for security. Clean the intercooler fins to remove debris. If you experience performance loss, check for leaks using a soapy water solution around all connections.

FAQs

Q1: How much HP does a bigger intercooler add?
A1: A bigger intercooler can add between 10 to 20 horsepower, depending on the overall setup and tuning of the vehicle.
Q2: Is it worth getting a bigger intercooler?
A2: Yes, it is worth it if you want to improve engine performance, reduce EGTs, and increase the longevity of your engine components.
Q3: How difficult is it to install a SPELAB intercooler kit?
A3: Installation is moderately difficult, typically taking 3 to 4 hours, and requires basic automotive tools and mechanical knowledge.